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Overlay Assisted Optical Inspection System

Advanced Ultra HD Optical Inspection System with INSPECTIS© OAI software

Powerful 4K Digital Microscope System Package with premium imaging quality pre-configured for Overlay Assisted Inspection OAI. Equipped with LWD stand, Large Base, PCB Holder and INSPECTIS© OAI

Powered by INSPECTIS© OAI software

INSPECTIS OAI provides tools for custom-defined digital graticule overlay, live image comparison, reference image overlay with timer-controlled interval display in addition to stanadard functions. Other features like geometrical calibrated on-screen measurements, DXF-import and edit, annotation, drawing tools and real-time digital camera and lens control with 16 memory presets are available.

Designed for Ergonomic Use

Inspectis U30s-OAI system provides relief to eyes, neck and shoulders. The extended 550 mm working distance provides clear and clutter free bench space for working on objects that you can observe on the monitor right on front of you. You sit comfortably in a good working position and carry out your OAI optical inspection tasks efficiently.

Quick

Long Working Distance

OAI Software

Premium Imaging Quality

The OAI systems deliver the same uncompromising Ultra High Definition performance with extended field of view for quick and reliable Overlay Assisted Inspection of assembled PCBs, machined parts, plastic parts, sheet-metal parts and other objects at large field of view and large depth of field.

Overlay Assisted Oprical Inspection electronics PCB

4K Digital Microscope Powered by INSPECTIS© OAI

The system is powered by INSPECTIS© OAI software. Advanced image view, capture, overlay, comparison, annotation and utility software with real-time digital camera control.

With INSPECTIS© OAI, live video is overlayed on a reference picture with timer-controlled interval display. An efficient tool for control of dimensions and shapes of different objects. An innovative and efficient inspection tool for identifying missing components, wrong polarities, misplacements and other defects on assembled PCBs, in-line and off-line.

Tools for Side-to-Side Comparison of Images

The system provides easy-to-use tools for comparing live image to a reference picture or 2-4 still images side-to-side or by overlaying one on top of the another with opacity adjustment of the overlay picture.

Equipped with image linking tool for synchronising of zoom, pan and rotation of the pictures.

Crosshair, user-defined grid, and calibrated ruler can also be dispayed on live image.

DXF Editor and Digital Graticule Overlay

Open an existing CAD file, edit, draw patterns, shapes, add text and overlay on the live image. Or create a DXF file and convert to PNG for overlay on the live image as a digital graticule.

CAD overlay allows engineers to translating a sample into an onscreen rendering and view it within its correct dimensions and with tolerance lines.

Fully Configurable Optical System

Inspectis OAI system can be fully adapted to your application and has a wide range of accessories. Options included:

  • Transmitted brightfield white illumination
  • Incident ring-light illumination
  • +1, +2, +3, +5, +10 diopter extra optics
  • ESD protected housing
  • Hermetically sealed housing
  • Through focus laser pointer
  • Large range XY-floating board
  • Motorised XY-stage with joystick control

Included items when you order HD-016-KIT-OAI

  • Inspectis U30s LWD, Ultra HD 2160p Modular Digital Microscope WD ~ 350mm-550 mm
  • Single-arm Boom Stand, LWD, Large Base with PCB Holder, ESD-Protected
  • Stop Ring, Ø25mm for Single-arm Boom Stands
  • INSPECTIS© OAI, Overlay Edit and Display Software with Built-in Camera Controls
  • Inspectis 4K UHD USB3.0 Capture Pro Device
  • Annual Service and Support for INSPECTIS© OAI (one year)
OAI-4K-Digital-Microscope-U30s

Included items when you order HD-113-KIT-OAI

  • Inspectis F35s LWD, 1080p Modular Digital Macroscope, 35x zoom, WD ~ 350mm-550 mm
  • Single-arm Boom Stand, LWD, Large Base with PCB Holder, ESD-Protected
  • Stop Ring, Ø25mm for Single-arm Boom Stands
  • INSPECTIS© OAI, Overlay Edit and Display Software with Built-in Camera Controls
  • Full HD HDMI USB3.0 Capture Device
  • Annual Service and Support for INSPECTIS© OAI (one year)
OAI-FHD-Digital-Microscope-F35s

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Specifications

System 4K

Video Output Ultra HD 2160p/30 fps switchable to FHD 1080p/60 fps
Imager 8.5 Mpixels. 3840(H)x2160(V) 16:9 format. Progressive scan CMOS image sensor
Pixel Size (resolution) 1.62 μm x 1.62 μm
Optics Megapixel motorised 30:1 zoom lens with autofocus, iris control and pre-calibrated optics with automatic zoom tracking
Magnification range 0.86x (x1 zoom) to 27x (x30 zoom) on 28” monitor. 162x with optional +10 macro lens attached)
Filed of View 704mm (x1 zoom) to 22.5mm (x30 zoom). 3.75mm with optional +10 close-up
Working distance 310 to 550 mm
I/O Ports HDMI video output, 5P MiniDin power input, 8P MiniDin for communication. USB3.0 for image capture. (PCIe on request)
Camera and lens control via top buttons Zoom, Iris, Auto Focus on/off, White Balance
Software INSPECTIS© OAI, Overlay edit and display software with built-in camera and lens controls

 

Camera and lens control via software Zoom, Iris, Shutter-speed, Manual/Auto Brightness, Gain, Manual/Auto Focus, Contrast, White Balance, Clarity, FlipV, FlipH, NIR-mode, Video Frame Rate
Pre-set memories 16 save/recall memories with editable names and quick access buttons
Illumination (optional) White LED Ring Light with electronic dimmer. Double-spot LED Matrix Light with electronic dimmer. Powered directly from digital microscope.
Image & Video Capture (optional) 4K still image capture, FHD video recording on MicroSD card
Stand Single-arm Boom Stand 590mm(V) 328mm(H) stroke. Large Base with PCB Holder.
Storage Environment -20° – +65°C, 20 – 95% RH, non-condensing
Operating Environment  -5 ° – +45°C, 20 – 95% RH, non-condensing
Size, Weight  400 x 295 x 635 mm, 11.0 kg.

System Full HD

Video Output FHD 1080p/60 fps switchable to Full HD 1080/50p (by Remote Camera Control).
Imager 1920(H) x 1080(V) 16:9 format progressive scan
Pixel Size (resolution) 1.62 μm x 1.62 μm
Optics High resolution motorised 35:1 zoom with auto-focus, iris control and pre-calibrated optics with automatic zoom tracking
Magnification range 0.78x (x1 zoom) to 30x (x35 zoom) on 28” monitor. 170x with optional +10 macro lens attached)
Filed of View 720mm (x1 zoom) to 21mm (x35 zoom). 3.75mm with optional +10 close-up
Working distance 310 to 550 mm
I/O Ports HDMI video output, 5P MiniDin power input, 8P MiniDin for communication. USB3.0 for image capture.
Camera and lens control via top buttons Zoom, Iris, Auto Focus on/off, White Balance
Software INSPECTIS© OAI, Overlay edit and display software with built-in camera and lens controls

 

Camera and lens control via software Zoom, Iris, Shutter-speed, Manual/Auto Brightness, Gain, Manual/Auto Focus, Contrast, White Balance, Clarity, FlipV, FlipH, NIR-mode, Video Frame Rate
Pre-set memories 16 save/recall memories with editable names and quick access buttons
Illumination (optional) White LED Ring Light with electronic dimmer. Double-spot LED Matrix Light with electronic dimmer. Powered directly from digital microscope.
Image & Video Capture (optional) Full HD still image capture, FHD video recording on USB flash
Stand Single-arm Boom Stand 590mm(V) 328mm(H) stroke. Large Base with PCB Holder.
Storage Environment -20° – +65°C, 20 – 95% RH, non-condensing
Operating Environment  -5 ° – +45°C, 20 – 95% RH, non-condensing
Size, Weight  400 x 295 x 635 mm, 11.0 kg.

Optional accessories

+1 diopter macro lens

Macro Lens +1 Diopter, 67mm

Item no. HD-036

+1 diopter optical power close-up lens attachable to the standard lens of Inspectis digital video microscopes. For higher magnification applications. Increases overall magnification of F and U microscopes by approximately 23%.

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VESA Monitor Holder for monitor Microscope Stand

Inspectis VESA Monitor Holder for LWD Boom Stand

Item no. HD-182

Standard VESA adapter for mounting 21” to 24” displays on vertical post of Inspectis LWD Stands. Mounting the display on the Stand, directly behind the inspection area, creates an ergonomic working position for operators of Inspectis Long Working Distance Digital Microscopes.

Compatible with all Inspectis f25mm (post) LWD Boom Stands. Compatible with 100x100mm and 75x75mm Display VESA-sizes.

Ring-light White LED

Ring Light White LED with detachable diffuser

Item no. HD-024-B

LED illuminator containing high power white LED lamps for a various incident light applications. Detachable diffuser filter and integrated brightness control for smooth and soft illumination included. Powered directly via AUX output of Inspectis Digital Microscopes for excellent cable management.

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4K HDMI Image Capture & video recorder

Inspectis 4K External HDMI Image Capture and Video Recorder for U-microscopes

Item no. HD-140-U

High-quality, plug-&-play 4K HDMI Capture and Video Recorder device with 4K video loop-through. Compatible with 2160p output signal of Inspectis U30, U30s, U10 and U10s Digital Microscopes. Captures still pictures at UHD resolution and digital video at FHD format on a Micro SD-card without need of a host computer.

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More accessories:

A wide variety of accessories are available for INSPECTIS digital microscopes.